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CHROMOPHARE® D 65022, D 53045, D 500 psss D 650, D 530, D 500
Service Manual (E) Single Light and Combination Light
sald perc ir nelfe"
CONTENS
1 General
1.1 1.2 1.3 1.4 1.5 1.6 Lh
Introduction
Manufacturer's notes
G eneral information
Notes on product responsibility Incoming inspection
CE certification
Maintenance
2. Commissioning
2.1 22 2.3 2.4 2:9
Range of application
Safety information's
Installation
Visual and performance check Cleaning, sterilization, disinfection
3. Operation
3.1 3.1.1 3.1.2 3.1.3 3.1.4 3.1.5 3.1.6 3.2 3.2.1 3.2.1.1 9.2.1.2 3.2.1.3 3,22 3.2.9
3.2.4 3.2.5
3.2.6 3.3 3.3.1 3.3.2 3.3.2.1 3.3.2.2 3.3.2.3 3.4 3.9
3.6
Components
CHROMO DHA RER 8 D 650plus/ 650plus, D 650/ 650 (classic cardanic) CHROMO PHARE® D 650plus/ 650plus, D 650/ 650 (flat cardanic) CHROMO DHA RER 8 D 530plus/ 530plus, D 530/530 (classic cardanic) CHROMO PHARE® D 530plus/ 530plus, D 530/ 530 (flat cardanic) CHROMO DHA RER S D 500plus, D 500 (classic cardanic) CHROMO DHA RER 8 D 500plus, D 500 (flat cardanic)
Notes on operation
Setting the control unit functions
CHROMOPHARE 8 D 650plus, D 650
C HRO MO DPH ARE 8 D 530plus, D 530
C HRO MO PHARES D 500plus, D 500
Adjusting the field size with the sterizable hand grip
Adjusting the field size - light field plotting model LFN
(option only D 650plus, D 650)
Changing the sterizable hand grip
Changing the sterizable hand grip - light field plotting model LEN (option only D 650plus, D 650)
Light field plotting model LFN (option only D 650plus, D 650) Accessories for CHRO MPHARE ® generation D
Sterilizable hand grip sleeves
Halogen bulbs
CHROMOPHARE 8 D 650plus, D 530plus, D 500plus
C HRO MO PHARE 8 D 650
C HRO MO PHARE 8 D 530, D 500
System variants
O ptions
Notes on changing lamps
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PAGE
6-8
Co CO N N —1 —1 O)
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11 - 25
11 - 13 11 11 12 12 13 13 14 - 21 14 - 17 14 - 15 16 - 17 17 18 18
18 18
19 19 19 19 19 19 19 10 20 20 - 21
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CONTENS PAGE
4. Technical Data 22 - 29 4.1 C HRO MO DHARE D 650plus 22 - 23 4.2 CHROMOPHARE® D 530plus, D 500plus 24 - 25 4.3 CHROMO PHARES D 650 26 - 27 4.4 CHROMOPHARE?9D 530, D 500 28 - 29
5. Serial no. identification 30
6. Spare Part List 30 - 34 6.1 CHROMOPHARE® D 650plus, D 650 30 - 32 6.2 CHROMOPHARE® D 530plus, D 500plus, D 530, D 500 33 - 34
7. Transformers 39 - 39 7.1 CHROMO PHARE® D 650 35 - 36
CHROMO PHARE 0 D 650plus, D 530plus, D 500plus Mounting separate from the ceiling tube, distance of transformer to ceiling tube over 20 m
12 CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 530, D 500 37 - 38 Mounting on the ceiling tube and separate from the ceiling tube, distance of transformer to ceiling tube 20 m 8. Graphic spare part description 40 - 60 8.1 C HRO MO DHA RR R generation D complete 40 - 46 8.2 CHROMO PHARE 8 D 650plus, D 650 46 - 48 8.3 CHROMO PHARE 8 D 650plus, D 650 version Standard and EndoLite® 49 - 50 8.4 CHROMO PHARE® D 650plus, D 530plus, D 650, D 530 90 - 51 0.5 CHROMOPHARE 8 D 650plus, D 650 version Standard without EndoLite® 91 8.6 CHROMOPHARE® D 650plus, D 650 version light field plotting model LEN 92 - 55 8.7 CHROMOPHARE® D 650plus, D 530plus, D 650, D 530 version with EndoLite® 99 - 56 8.8 CHROMOPHARE 8 D 530plus, D 500plus, D 530, D 500 56 - 57 0.9 CHROMO PHARE 8 D 530plus, D 530 version Standard and EndoLite® 98 8.10 CHROMOPHARE® D 500plus, D 500 version Standard 99 - 60 9. Test and adjustment points 61 - 66 9.1 Test points CHROMOPHARE® D 650plus, D 650 61 9.2 Test points CHROMOPHARE® D 530plus, D 500plus, D 530, D 500 61 9.3.1 CHROMOPHARE 6 D 650plus, D 650 (classic cardanic) 62 9.3.2 CHROMOPHARE 6 D 650plus, D 650 (flat cardanic) 62 9.3.3 CHROMOPHARE 6 D 650plus/ 530plus, D 650/ 530 (classic cardanic) 62 9.3.4 CHROMOPHARE® D 650plus/ 530plus, D 650/ 530 (flat cardanic) 63 9.3.5 CHROMOPHARE® D 530plus, D 530 (classic cardanic) 63 036 CHROMOPHARE 6 D 530plus, D 530 (flat cardanic) 63 9.3.7 CHROMOPHARE 6 D 500plus, D 500 (classic cardanic) 64 9.3.5 CHROMOPHARE 6 D 500plus, D 500 (flat cardanic) 64 9.3.9 CHROMOPHARE® D 530plus/ 530plus, D 530/ 530 (classic cardanic) 64 9.3.10 CHROMOPHARE 6 D 530plus/ 530plus, D 530/ 530 (flat cardanic) 65 9.4 Adjustment points for halogen bulb- and EndoLite* bulb voltage 66
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CONTENS PAGE 10. Adjustment of weight compensation on the spring arm 67 - 68 10.1 CHROMOPHARE® D 650plus, D 650 (classic cardanic) 67 10.2 CHROMOPHARE® D 530plus, D 500plus, D 530, D 500 (classic cardanic) 67 10.3 CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 68
(flat cardanic) 11, Adjustment of height movement on the spring arm 68 12. Brake adjustments 69 - 70 13. Maintenance program 71 14, Wiring diagrams 72 - 95 141 CHROMOPHARE® D 650plus, D 650 Transformer mounted on the ceiling tube 72 142 | CHROMOPHARE 6 D 650plus, D 650 Transformer and emergency relays mounted on 73 the ceiling tube 143 | CHROMOPHARE 8 D 650plus, D 650 Power supply mounted in a cut-out cabinet 74 144 | CHROMOPHARE 8 D 650plus, D 650 Control unit in power box mounted separately 75 from the O R-Light 145 |. CHROMOPHARE 8 D 650plus, D 650 Touch panel for light intensity is mounted in the 76 wall panel 146 CHROMOPHARE® D 530plus, D 500plus, D 530, D 500 Transformer mounted on the 77 ceiling tube
147 | CHROMOPHARE 8 D 530plus, D 500plus, D 530, D 500 Transformer and emergency 78 relays mounted on the ceiling tube
148 CHROMOPHARE® D 530plus, D 500plus, D 530, D 500 Power supply mounted in a 79 cut-out cabinet
149 . CHROMOPHARE 8 D 530plus, D 530, Control unit in power box mounted separately 00
from the O R-Light
14.10 CHROMOPHARE 6 D 530plus, D 530 Touch panel for light intensity is mounted inthe — 81 wall panel
14.11 CHROMOPHARE S D 650plus/ 650plus, D 650/ 650 Transformers mounted on the 02 ceiling tube
14.12 CHROMOPHARE 6 D 650plus/ 650plus, D 650/ 650 Transformers and emergency relays 83 mounted on the ceiling tube
14.13 CHROMOPHARE 8 D 650plus/ 650plus, D 650/ 650 Power supplies mounted in a 04 cut-out cabinet 14.14 CHROMOPHARE S D 650plus/ 650plus, D 650/650 Control units in power box 05
mounted separately from the O R- Light.
1415 CHROMOPHARE 8 D 650plus/ 530plus, D 650plus/ 500plus, D 650/ 530, D 650/ 500 06 Transformers mounted on the ceiling tube
14.16 CHROMOPHARE 8 D 650plus/ 530plus, D 650plus/ 500plus, D 650/ 530, D 650/ 500 07 Transformers and emergency relays mounted on the ceiling tube
1417 CHROMOPHARE 8 D 650plus/ 530plus, D 650plus/ 500plus, D 650/ 530, D 650/ 500 88 Power supplies mounted in a cut-out cabinet
14.18 CHROMOPHARE 8 D 650plus/ 530plus, D 650/ 530 Power supplies mounted in a 89 cut-out cabinet 14.19 CHROMOPHARE® D 650plus/ 500plus, D 650/ 500 Control units in power box 90
mounted separately from the O R-Light. 14.20 CHROMOPHARE® D 530plus/ 530plus, D 500plus/ 500plus, D 530/ 530, D 500/ 500 91 Transformers mounted on the ceiling tube
4 CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
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CONTENS PAGE
14.21 CHROMOPHARE 8 D 530plus/ 530plus, D 500plus/ 500plus, D 530/ 530, D 500/ 500 92 Transformers and emergency relays mounted on the ceiling tube
14.22 CHROMOPHARE 6 D 530plus/ 530plus, D 500plus/ 500plus, D 530/ 530, D 500/ 500 93 Power supplies mounted in a cut-out cabinet
14.23 CHROMOPHARE 6 D 530plus/ 530plus, D 530/530 Control units in power box 94 mounted separately from the O R- Light. 14.24 CHROMOPHARE 8 D 650plus, D 530plus, D 650, D 530 95 Wiring diagram for O R-lights with BERCHTOLD camera ChromoVision AF II 15. Power requirements 96 15.1 List of fuse specifications 96 152 List of terminal voltages 96
CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 9
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. GENERAL
11 Introduction
The CHROMO PHARE 0 D 650plus, D 530plus and D 500plus consists of a swivel arm support, a lamp housing and a flange tube.
The lamp housing is fixed to a cardanic-type support (vertical gimbal joint, horizontal gimbal joint) and can be rotated, swivelled and tilted in any direction. The height is adjusted via the 360? rotating vertical spring arm. The spatial position of the lamp is adjusted by means of the 360° rotating horizontal swivel arm.
T he special features of the CHROMO PHARE @ D generation are:
* Dents and paint scratches or chips on the light hood are eliminated. An impact-absorbent light hood made of polymer material prevents deformations and paint defects.
* Cool light in the surgical area and in the beam path of the operating lights, which is achieved by filtering out the infrared proportion by means of the proven ThermoSorb® double filter system.
¢ The newly designed suspension and the hand grip with a particularly wide protective collar and an integrated release mechanism, ensure a high degree of hygiene.
* A new type of secondary surgical area illumination reduces lighting contrasts between the bright light field and the immediate environmental field and thereby improves the adaptation of the surgeon's eyes between primary and secondary surgical areas.
Additional special features of the CHRO MO PHA RE 6 D 650plus
¢ High i luminance of 130.000 lux for illuminating a deep surgical area, which is achieved with the assistance of the newly developed polygon reflector with its mirror-like surface and "light booster".
* Excellent depth of illumination and low shadow levels, which are achieved by moditying the light beam using 2x400 reflector elements.
* [n the case of failure of the main lamp, 100 percent identical light ratios are guaranteed by the lamp-swivel mechanism, which swings the reserve lamp into the position of the main lamp. Additional special features of the CHROMO PHARES D 530plus
¢ High i luminance of 110.000 lux for illuminating a deep surgical area, which is achieved with the assistance of the newly developed polygon reflector with its mirror-like surface.
* Excellent depth of illumination and low shadow levels, which are achieved by moditying the light beam using 2x360 reflector elements. Additional special features of the CHRO MO PHARES? D 500plus
s [ luminance of 90.000 lux for illuminating a deep surgical area, which is achieved with the assistance of the newly developed polygon reflector with its mirror-like surface.
* Excellent depth of illumination and low shadow levels, which are achieved by moditying the light beam using 2x360 reflector elements.
CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
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12 Manufacturer's notes The manufacturer of the products specified in the service manual is
BERCHTOLD GmbH & Co. KG Ludwigstaler Straße 25
Postfach 4052
D-78505 Tuttlingen
Intemet: www.BERCHTOLD.de e-mail: Info@ BERCHTOLD.de Tel. (+49) 7461/ 181-0
Fax (+49) 7461/ 181-200
13 General information
e This user's manual is considered part of the equipment. It must be kept in the vicinity of the equipment at all times. Precise observance of the user’s manual is a prerequisite for the proper use and correct operation of the equipment, which is essential for the safety of patients and operators alike.
* Only accessories which are specified in this user's manual, and which have been tested together with the equip- ment, may be used. If accessories are used which are not specified in the user’s manual, their ability to be used in accordance with safety regulations must be proved.
° All literature relates to the equipment model and the prevailing basic safety regulations when printed. All rights are reserved for equipment, switches, procedures, software programs and names.
1,4 Information about product liability
BERCHTOLD considers itself responsible for the consequences of safety, reliability and performance of the equipment only if:
a) installation, modifications or repairs have been performed only by BERCHTOLD, or by an agent expressly authorized by BERCHTOLD to do so,
b) the electrical installation of the room complies with regulations IEC 60364-7-10,
c) the equipment is used in accordance with the user's manual.
15 Receiving inspection
Please inspect the equipment and accessories immediately after receipt for any transportation damage and defects. Claims for damage will only be valid if the vendor (BR RC H TO LD) or the carrier are informed
at once. A damage report must then be prepared immediately. T he damage record must be submitted to the near- est BERCHTOLD representative or to BERCHTOLD directly.
When an appliance or parts of an appliance are returned to BERCHTOLD orto aBERCHTOLD service agent,
the original packaging should be used where possible. The following accompanying documentation must be at- tached: owner's name and address, equipment number (see type plate), description of the defect.
CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 7
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L6 EC Certification
The equipment complies with the requirements of the EC guideline regarding medical products, 93/ 42/ EEC as well as the UL guidelines.
17 Maintenance
The CHRO MO PHARE ® lights should be serviced once a year (maintenance contract). The Maintenance constist the steps as listed in the range of maintenance page 71.
COMMISSIONING 2.1 Range of application (purpose)
The CHRO MO PHARE ® light is a medical light for use in hospital treatment rooms. It is used for the local illu- mination of the patient’s body, so that illnesses, injuries and handicaps can be recognized and treated. It may only be used in rooms which have been correctly designed out in accordance with IEC 60364-7-10.
The CHRO MO PHARE ® light as a single light provides a very high degree of failure protection, as it is equipped with automatic switch-over to a reserve lamp, electronic monitoring with a “bypass switch" and an automatic APU Switch-over. However, not all components are duplicated, so that in some circumstances a failure is still possible. As a matter of principle, single lights should not be used for operations where a light failure could represent a great danger to the patient.
Light combinations with two or even three light heads provide more security against light failure and a better brightness of the operating field. They provide light from different angles and maximum protection against light failure due to the fact that all components exist twice. This applies particularly when they are connected to an emergency power supply (APU) in addition to the mains supply. These combination lights may be used in all medical disciplines for the illumination of surgical areas.
2.2 Safety information's
° Incorrect operation and non-observance of safety measures can cause serious incidents. Therefore make sure that you have read and understood the information in your CHRO MO PHA RE ® operating instructions.
¢ The light is not intended for operation in areas where there is danger of explosion.
° Do not look into the switched-on light from the front and do not put any reflective objects into the path of the beam. Because of the high illumination strength there is a danger of glare.
* The distance between the light emission surface area of the operating light and the patient surface should not be less than 60 cm in order to ensure proper illumination.
¢ The light must not be operated if the cover glass or the filter system is damaged or destroyed. Thermal radiation can reach the surgical area, heating up and drying out the tissue of the operation wound. If the effect is pro- longed, there is even the danger of tissue necrosis.
* Do not place any objects on the lamp housing or hang objects on arms or lamp housings, as this may compro- mise the stability of the fixing and there is the danger that these objects may fall into the surgical area. Attaching or hanging heavy objects can destroy the mechanism.
* Thelamp housing must not be covered while in operation, as this prevents heat exchange with the environment and could cause the surgical light to overheat.
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* Collision of the supporting arms and lamp housings should to be avoided. A severe collision could result in lights being damaged or parts knocked off and falling into the surgical area.
2.3 Installation
Mounting and installation of the CHRO MO PHARE ® lights must be in accordance with BERCHTOLD’s “Mounting instructions for ceiling lights” and must only be performed by BERCHTOLD employees or by instal- lation companies authorized by BERCHTOLD. The installation of lights on the ceiling of the operating room must be performed in accordance with BERCHTOLD’s “Ceiling anchor plate and spacer block" mounting in- structions due to weight and high torque.
Incorrect assembly of the lights can result in ceiling anchorage damage off and falling down, critically injuring the patient and operating staff in the process. The on-site electric installation must be performed in accordance with IEC 60364-7-10 and include a fuse protection as well as a mains switch for a simultaneous all-polo separation of the light. For further information, please note the mounting instructions.
2.4 Visual and performance check
Before initial start-up the manufacturer or supplier should check that the CHRO MO PHARE ® light has been properly installed and is in a safe and operational condition.
A visual inspection of the following points must take place:
* After switching-on the unit, light must be emitted from the main lamp, and in the case of combination lights, also from the additional lamp.
° Inspection of the light emission lens of the lamp housing. If the light emission lens is damaged or broken, glass splinters can fall out. The light must be switched off im- mediately and must not be used until the defect has been rectified.
° Inspection of the reserve lamp warning indicator. In the case of failure of the main lamp, the reserve lamp is automatically switched on and swung into the posi- tion of the main lamp. The red warning indicator on the lamp housing illuminates to indicate this error. The defective main lamp must be replaced immediately.
¢ Checking the operational state of the control unit. The individual functions must be checked by activating the appropriate keys. Faults in the main circuit of the control electronics of the CHROMO PHARE 6 D 650plus and D 530plus are indicated by the red fault indicator on the control unit. In this case the light operates at its maximum luminous intensity and can no longer be con- trolled via the keys.
* Checking the movement mechanism for perfect operation. The mechanical operation of the lights is checked by swivelling and rotating the movement mechanism.
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2.5 Cleaning, sterilization, disinfection
* All parts of the CHRO MO PHARE ® light can be cleaned with standard commercial cleaners on all exterior
Surfaces including the control unit, and disinfected with the disinfectants normally used in surgical areas.
* Cleaning, disinfectant and sterilization of the sterilizable handles.
The sterilizable handles are made of heat-proof, impact-resistant plastic. They
can be cleaned with mild alkaline cleaners without active chlorine. The cleaners must be thoroughly rinsed off with water. Alternatively, the hand-grip holders can be cleaned mechanically with heat-sterilisation up to a maximum temperature of 93°C/ 10 min.
For disinfecting the handle sleeves we recommend products with an alcohol or aldehyde base. The sleeves must be rinsed before sterilization.
The handles can be sterilized in steam. The recommended parameters are: 1. Steam sterilization at 121° C; 1.3 bar; 25 to 30 minutes 2. Steam sterilization at 134° C; 2.3 bar; 4 minutes
When filling the autoclave ensure that the open side of the handles are face down. The sleeves must lie free and must not come into contact with any other items being sterilized.
Hot-air sterilization is not recommended by BERCHTOLD. However, if it is necessary, the handles should be sterilized loose at 134° C; 3 minutes.
* Damaged grip sleeves must not continue to be used.
N ote: Sterilizable handles are subject to natural wear. A s a rule a life of approx. 100 deaning cydes is normal.
CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
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3. OPERATION 3.1 Components 3.11 CHROMOPHARE 6 D 650plus/ 650plus, D 650/ 650 (classic cardanic)
k: 3 E ^ / 5. T 4 š 7 SU d 12 A, j Ñ ; E i ' J = W . NV SEMI E ws n ` | s Pd | E" 6 10 e i i: ü 1 Ceiling cover 7 Lamp housing hood 2 Flange tube dia. 125 mm 8 Lamp frame 3 Horizontal swivel arm 9 Light emission lens 4 Vertical spring arm 10 Sterilizable hand grip sleeves 5 Vertical gimbal joint 11 Rail (encircling hand grip) 6 Horizontal gimbal joint 12 Control unit
3.12 CHROMOPHARE @ D 650plus/ 650plus, D 650/ 650 (flat cardanic)
1 Ceiling cover 7 Lamp frame
2 Flange tube dia. 125 mm 8 Light emission lens
3 Horizontal swivel arm 9 Sterilizable hand grip sleeves 4 Vertical spring arm 10 Rail (encircling hand grip)
9 Horizontal gimbal joint 11 Control unit
6 Lamp housing hood
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3.13 CHROMOPHARE 9 D 530plus/ 530plus, D 530/ 530 (classic cardanic)
2. 1-——- |
J 1 Ceiling cover 7 Lamp housing hood 2 Flangetube dia. 125 mm 8 Lamp frame 3 Horizontal swivel arm 9 Light emission lens 4 Vertical spring arm 10 Sterilizable hand grip sleeves 5 Vertical gimbal joint 11 Rail (encircling hand grip) 6 Horizontal gimbal joint 12 Control unit
3.14 CHROMOPHARE 6 D 530plus/ 530plus, D 530/ 530 (flat cardanic)
6 10 a 5 7 Cw c i ` 11 : 8 p" =F 1 Ceiling cover 7 Lamp frame 2 Flange tube dia. 125 mm 8 Light emission lens 3 Horizontal swivel arm 9 Sterilizable hand grip sleeves 4 Vertical spring arm 10 Rail (encircling hand grip) 9 Horizontal gimbal joint 11 Control unit 6 Lamp housing hood
CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
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3.15 CHROMOPHARE 9 D 500plus, D 500 (classic cardanic)
= m a
3,14 CHROMOPHARE 6 D 500plus, D 500 (flat cardanic)
m —
2 — C cO CO 0 G + WN e
e O cO OND OF C9 l e
Ceiling cover
Flange tube dia. 65 mm Horizontal swivel arm Vertical spring arm
Vertical gimbal joint Horizontal gimbal joint Lamp housing hood
Lamp frame
Light emission lens Sterilizable hand grip sleeves On/ Off switch
Y ellow indicator light reserve bulb
Ceiling cover
Flange tube dia. 65 mm Horizontal swivel arm Vertical spring arm Horizontal gimbal joint Lamp housing hood
Lamp frame
Light emission lens Sterilizable hand grip sleeves On/ Off switch
Y ellow indicator light reserve bulb
CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 13
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3.2 Notes on operation 3.2.1 Setting the control unit functions 3.2.11 CHROMOPHARE 6 D 650plus, D 650 The following functions can be controlled by the control unit: ° On/ off * [ntensity of illumination O ptions: * Electronic light field adjustment - only for LEN
° Switch over to EndoLite® surround light - switch to operating light - only with EndoLite® option
1 ON Switch on the light 2 OFF Switch off the light 3 Bright Increase intensity 4 Dark D ecrease intensity 9 Fault LED indicates that the control unit has a fault O ptions: 6 EndoLite® Switch from surgical area light to surround light (option only) 7 OP light Switch from surround light to surgical area light 8 Field size large Enlarge field size (only with LFN option) 9 Field size small Reduce field size (only with LFN option)
1 The OP light is switched on by pressing K ey 1 (ON) 2 The OP light is switched off by pressing Key 2 (O FF)
3 By pressing and holding down Key 3 (BRIGHT) the illuminance is continuously increased up to the maximum value. Repeated short presses increase the illuminance in steps.
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By pressing and holding down Key 4 (DARK) the illuminance is continuously reduced down to the minimum value. Repeated short presses decrease the illuminance in steps.
If the indicator light shows red, there is a fault in the control unit electronics
Only with the EndoLite® option. By pressing K ey 6 EndoLite® the surgical area illumination is switched off and the surround lighting is switched on
Only with the EndoLite® option. By pressing K ey 7 (OP light) the EndoLite® surround lighting is switched off and the surgical area lighting is switched on again.
Only with the LEN model. By pressing and holding down K ey 8 (field size large) the light field is continuously enlarged up to the maximum value. Repeated short presses enlarge the light field in steps.
Only with the LFN model. By pressing and holding down K ey 9 (field size small) the light field is continuously reduced down to the minimum value. Repeated short presses reduce the light field in steps.
Booster activation
1. Press key 4 (Bright) until LED flashes up in the key (max. brightness).
2. The light booster will be activated by pressing simultaneously the key 1 (ON) and 3 (Bright). Luminous power rises from 110 kLux to 130 kLux.
Note! The light booster is deactivated by switching off the light with key 2 (O FF).
CHROMO PHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 15
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3.2.12 CHROMOPHARE 0 D 530plus, D 530 The following functions can be controlled by the control unit: ° On/off * [ntensity of illumination O ptions:
° Switch over to EndoLite& surround light - switch to operating light - only with EndoLite® option
1 6 2 T $ 3 4
1 ON Switch on the light 2 OFF Switch off the light 3 Bright Increase intensity 4 Dark D ecrease intensity 9 Fault LED indicates that the control unit has a fault
Options: 6 Endolite@ Switch from surgical area light to surround light (option only) 7 OP light Switch from surround light to surgical area light
The OP light is switched on by pressing Key 1 (ON) The OP light is switched off by pressing Key 2 (OFF)
By pressing and holding down Key 3 (BRIG HT) the illuminance is continuously increased up to the maximum value. Repeated short presses increase the illuminance in steps.
By pressing and holding down Key 4 (DARK) the illuminance is continuously reduced down to the minimum value. Repeated short presses decrease the illuminance in steps.
If the indicator light shows red, there is a fault in the control unit electronics
Only with the EndoLite® option. By pressing Key 6 EndoLite® the surgical area illumination is switched off and the surround lighting is switched on
CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
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7 Only with the EndoLite® option. By pressing Key 7 (OP light) the EndoLite® surround lighting is switched off and the surgical area lighting is switched on again.
3.2.13 CHROMOPHARE ® D 500plus, D 500
The following functions can be controlled by the control unit:
«On/Off sercho o 1 ON Switch on the light 1 OFF Switch off the light
1
E
1 The OP light is switched on by pressing Key 1 (ON) 2 The OP light is switched off by pressing Key 2 (OFF)
CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 17
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3.2.2 Adjusting the field size with the centre hand grip
By turning the sterilizable centre hand grip the size of the light field is changed. By turning the hand grip in the clockwise direction the light field is enlarged, by turning anti-clockwise the light field is reduced. The surgeon must perform the optimum field setting himself in accordance with the size of the operation opening. There is an opti- mum contrast when the field size is set approx. 2 - 3 cm larger than the operation opening, so that the edge of the sterile covering is also illuminated. Thus the adaptation of the surgeon’s eyes in the whole field of vision is im- proved.
3.2.3 Adjusting the field size - light field plotting model LFN (option only D 650plus, D 650)
The CHROMO DPH A RER D 650plus and D 650 with light field plotting allows the field size to be adjusted by an electric motor.
By pressing and holding down Key 8 (see control unit page 14) the light field is continuously enlarged up to the maximum value. By repeated short presses the light field is enlarged in steps.
By pressing and holding down K ey 9 (see control unit page 14) the light field is continuously reduced down to the minimum value. By repeated short presses the light field is reduced in steps.
3.2.4 Changing the sterizable hand grip
—— — By pressing the release button the hand grip sleeve is released and can be re- i moved from the sleeve mounting. T he new sterilized replacement sleeve is | a TN pushed onto the sleeve mounting until it touches the stop and is then turned in os a ` P. a clockwise direction until the sleeve locks into place.
3.2.5 Changing the sterizable hand grip light field plotting model LFN (option only D 650plus, D 650)
eum AA The sterilizable hand grip sleeve is released by pressure on the bolt on the ii ee, ee | upper collar of the sleeve. It can then be removed from the sleeve E ee i pee UN mounting. a] "Ul s The new sterilized replacement sleeve is pushed onto the sleeve mounting
7 until it touches the stop and is then turned in a clockwise direction until | the sleeve is heard locking into place.
CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
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3.2.6 Light field plotting model LFN (option only D 650plus, D 650)
The CH RO MO DPH A RER S D 650plus und D 650 can be ordered with an LEN light field plotter as an option. The light field plotter is an electronic control system, which moves the lamps by electric motor. An infrared beam which is reflected by a reflector disk controls the light field plotter.
The operator can direct the light field to the position which guarantees optimum illumination of the surgical area, by means of a reflector disk, the so-called , Light Pilot".
The ,, Light Pilot“ should be held in the centre of the light field as far as possible and then slowly moved to the desired position. If movement is too quick, the light field will not be able to follow the ,, Light Pilot".
This rule is: Wherever the light field is , the , Light Pilot" will be hit by the infrared beam and can reflect the beam back.
3.3 Accessories for CH ROMO PH ARE ® generation D
3.3.1 Sterilizable hand grip sleeves
¢ Standard replacement sleeves Order no. CZ 499-06 * Replacement sleeves for LEN (only D 650plus, D 650) Order no. CZ 498-04 ° Replacement sleeves for light system with ChromoVision® AFII Order no. CZ 498-06
N ote! R adh CHROMOPHA RE @ D 650plus light system has sterilizable handles.
For directions about cleaning, disinfection and sterilization, see page 10.
3.3.2 Halogen bulbs (reserve halogen bulbs)
3.3.2.1 CHROMOPHARE ® D 650plus, D 530plus, D 500plus
e Halogen bulb 22,8 V/ 150 W Order no. CZ 908-22 3.3.2.2 CHROMOPHARE 9 D 650
° for light with color temperature 4500K 22,8 V/ 250 W Order no. CZ 907-22 ° for light with color temperature 3600K 22,8 V/ 150 W Order no. CZ 908-22 3.3.2.3 CHROMOPHARE 6 D 530, D 500
° for light with color temperature 4500K 22,8 V/ 150 W Order no. CZ 908-22 * for light with color temperature 3600K 22,8 V/ 110 W Order no. CZ 905-22
CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 19
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3.4 Systemvarianten The CHRO MO PHARE ® generation D is available in the following system variants:
. CHROMOPHARE 6 D 650plus as a single light
. CHROMOPHARE ® D 650plus as a double and a triple light
. CHROMO PHARE® D 650plus as a combination light with D 530plus . CHROMO PHARE® D 650plus as a combination light with D 500plus CHROMO PHARE® D 530plus as a single light
. CHROMOPHARE ® D 530plus as a double and a triple light
. CHROMOPHARE ® D 500plus as a single light
. CHROMOPHARE @ D 500plus as a double light
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3.5 Options The CHRO MO PHARE ® generation D can be supplemented or upgraded with the following options:
* Light carrier arm for up to 15 kg load with AC and PA connections for an auxiliary device for example. (O nly possible if the light has been prepared for an additional arm in advance)
° Supply carrier arm for up to 25 kg load with AC and PA connections, prepared for gas supply. This option must be ordered with the lighting system (not upgradeable).
* Wall control unit for installation into a wall indicator panel. Functions such as switching on/ off and brightness of the OP light can then be controlled from the wall. (not upgradeable).
° EndoLite® - an environment illumination für MIS-surgeries, a 20 Watts halogen bulb integrated in the light head, activated when the main light is switched off.
3.6 Instructions for changing lamps
The halogen bulb has an average life of 1000 hours. In the event of failure of the main lamp, switch over to a re-
serve lamp occurs automatically and the reserve lamp swivels automatically into the former position of the main
lamp.
A red indicator lights up on the lamp housing when the lamp safety system has switched over to the reserve lamp.
The defective main lamp should then be exchanged as quickly as possible.
The bulbs must be replaced in the following manner:
/N The symbol with the meaning 'D anger - Risk of Burning is placed on the lamp sup- port.
CHROMO PHARE 6$ D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E)
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Switch off the lighting system and let it cool down (risk of burning). D uring replace- ment of the lamps the patient must not be touched as it is possible to come into con- tact with parts under tension.
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Release and remove sterilizable handle.
Unscrew the knurled screw on the underside of the light by turning anti-clockwise.
Pull out the whole light system at the hand grip.
Remove a faulty halogen lamp. We advise users to insert the reserve lamp into the main light lamp holder , marked with «R», and to insert the new halogen lamp in the reserve lamp holder so that the reserve lamp does not become too worn.
Fit a new halogen bulb into the bulb holder, - for the booking reference number see paragraph 3.3.2 halogen bulb on page 19 - ( do not touch the quartz cone of the halo- gen bulb with your bare fingers, use a cloth or soft paper). D uring a lamp change check the bulb holder for scorch marks. If scorch marks are present, inform our service department.
Fit the light system back into the holder (picture 4) an screw up the knurled crews in a clockwise direction.
Switch the lighting system on and check that the lamp is on and the red indicator light is off.
N ote! Only use original BERCHTOLD halogen bulbs. If other bulbs are used, all guarantees regarding per- formance and operation will lapse.
CHROMO PHARE 8 D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 Service Manual (E) 21
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A. TECHNICAL DATA
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4.1 CHROMOPHARE 6 D 650plus
Colour temperature Total radiant power at max intensity Light field diameter 15 - 28 cm 15 - 28 cm
Remaining illuminance when beam is obstructed by one mask
Remaining illuminance when beam is obstructed by
two mask 45 96 45 96 Remaining illuminance inside at the bottom of a
standardised tube. 100 % 100 96
Remaining illuminance inside at the bottom of a
standardised tube. Beam obstructed by one mask
Remaining illuminance inside at the bottom of a standardised tube. Beam obstructed by two mask 45 96 45 96
Electrical data
Primary voltage of transformer 100/ 120/ 127V A.C. 220/ 230/ 240V A.C.
Power consumption 240 VA or1/0AV at 24 V D.C.
Rated capacity of transformer / frequency 240 VA / 50/ 60 Hz Protection provided by enclosure IP 53
General data
Halogen bulb 228 V / 150 W Order no. CZ 908-22 Life